Material Handling / Zallys / Man-on-board
Zallys · Man-on-board · Made in Italy
Zallys ride-on tow tractors and people carriers
Battery-powered vehicles that carry one operator across warehouses and plants while towing carts. Speeds up to 12 km/h (7.5 mph), towing up to 2,500 kg (5,500 lb), about 8 hours per charge.
Key features
Why choose a Zallys ride-on vehicle
Up to 12 km/h (7.5 mph)
K3, JACK and S1 reach 12 km/h (7.5 mph) for fast trips; the K4 tops out at 6.5 km/h (4.0 mph) for towing.
Five speed levels
Flex-to-go speed control steps from 20% to full speed: slow for crowded aisles, faster on long straight runs.
Operator presence and brakes
Deadman pedal or seat sensor, depending on model, plus a mechanical brake pedal for emergencies. K3, JACK and S1 add an electronic brake lever.
Full-day batteries
Sealed, maintenance-free AGM batteries deliver up to 8 hours of continuous use. The external charger works on 110 V or 220 V.
Fits freight elevators
The K3 and K4 are compact enough to ride inside freight elevators, with turning diameters of 2.10 m (6.9 ft) and 2.80 m (9.2 ft).
ATEX and IECEx on request
JACK and S1 can be converted and certified for ATEX and IECEx by specialized bodies, for potentially explosive areas.
Configurations
Zallys Man-on-board models
K3
Stand-on people carrier for fast trips across warehouses and plants. Up to 12 km/h (7.5 mph), tows 1,000 kg (2,200 lb), rotating beacon always on.
More info K4
Compact three-wheel tow tractor for horizontal transport and lean tugger trains. Tows 2,500 kg (5,500 lb) and fits inside freight elevators.
More info
JACK
Multipurpose tractor with a low platform for quick on and off. Tows 1,500 kg (3,300 lb), carries 500 kg (1,100 lb). Long JACK L version available.
More info
S1
Four-wheel tractor with ergonomic seat and seat sensor. Tows 1,500 kg (3,300 lb), carries 500 kg (1,100 lb) and runs up to 8 hours per charge.
More info How it works
What a man-on-board electric vehicle does
Man-on-board vehicles carry the operator, standing or seated, so long trips across a warehouse or plant take less time and effort. The same machine tows carts, which makes it a simple base for milk runs and lean tugger trains.
The Zallys range has four models. The K3 is a fast people carrier, the K4 a compact three-wheel tow tractor, and the JACK and S1 combine towing with a 500 kg (1,100 lb) load capacity. Some models can be certified ATEX and IECEx.
Specifications
Zallys Man-on-board technical data
Model
Family
Towing capacity
Load / lift capacity
Max. speed
Max. slope
K3
Man-on-board
1,000 kg (2,200 lb)
–
12.0 km/h (7.5 mph)
–
K4
Man-on-board
2,500 kg (5,500 lb)
–
6.5 km/h (4.0 mph)
–
JACK
Man-on-board
1,500 kg (3,300 lb)
500 kg (1,100 lb) load
12.0 km/h (7.5 mph)
–
S1
Man-on-board
1,500 kg (3,300 lb)
500 kg (1,100 lb) load
12.0 km/h (7.5 mph)
–
Swipe sideways to see all columns.
Applications
Where Zallys ride-on vehicles work
Lean production
Run milk-run tugger trains that deliver kits and spare parts to lines on fixed routes.
Warehousing and e-commerce
Speed up horizontal picking and order handling across large storage areas.
Plant maintenance
Carry technicians and their tools to machines across the site.
Hospitals
Tow supply carts through corridors and freight elevators with zero emissions.
Airports and large facilities
Move staff and tow equipment in airports and shopping centers.
Greenhouses and markets
Move people and goods for inspection and handling with the S1.
Gallery
Zallys Man-on-board in the field
Zallys Man-on-board: frequently asked questions
Which Zallys model is best for a tugger train?
The K4 is built for horizontal transport and lean production: it tows up to 2,500 kg (5,500 lb) at up to 6.5 km/h (4.0 mph) and is compact enough for freight elevators. For lighter trains at higher speed, the JACK and S1 tow 1,500 kg (3,300 lb) at up to 12 km/h (7.5 mph).
Does the operator sit or stand?
It depends on the model. The K3 is a stand-on carrier with a two-pedal platform, and the K4 is also driven standing, with a shoulder rest. The S1 has an ergonomic seat with a pressure sensor, so it only runs with the operator seated. The JACK uses a low platform for quick getting on and off.
Can these vehicles work in hazardous areas?
Some can. Zallys states that the JACK and S1 can be converted and certified to ATEX and IECEx for potentially explosive atmospheres, with the work done by specialized certification bodies. Zone ratings are confirmed per project. Tell Prella your area classification and we will check what is possible.
How long does a charge last?
Zallys states up to 8 working hours of continuous use for all four models, on sealed, maintenance-free AGM batteries. The external high-frequency charger runs on 110 V or 220 V. The K4 batteries are interchangeable, and the K3 and K4 sound an alert when the charge runs low.
Need to move people and carts across a large site?
Tell Prella your route lengths, cart weights and floor conditions. We quote, deliver, start up and service Zallys ride-on tractors and people carriers across North America.