Material Handling / Zallys / Tow
Zallys · Tow · Made in Italy
Zallys walk-behind electric tuggers and movers
Battery-powered walk-behind tuggers that push and pull carts, roll cages, trailers and die carts, from 1,000 kg (2,200 lb) up to 30,000 kg (66,100 lb). One operator, no manual pushing.
Key features
Why plants choose Zallys tuggers
Five speed levels
Flex-to-go speed control steps through five levels, from 20% to full speed: slow for tight maneuvers, faster on straight runs.
Safety on the tiller
Maintained-action travel controls, an anti-crushing safety button and a horn on the tillerhead. An LED display shows battery charge and set speed.
Electric brake
On models such as the M6.5, M10 and M20, an electric brake engages whenever the machine has no power.
Maintenance-free batteries
Sealed AGM batteries. Larger models run about 8 hours of continuous use; M1 and M16 packs swap out for multi-shift work.
Hooks and ballast
Standard or custom hooks fit your carts. Modular ballast adds traction and can be added or removed by hand, without lifting equipment.
ATEX and IECEx on request
The M5, M6.5 and M10 are also available in ATEX and IECEx versions for hazardous areas.
Configurations
Zallys Tow models
M1
The most compact Zallys unit, rated 1,000 kg (2,200 lb). A vertical pusher for roll cages; the tiller folds down to roughly halve its footprint.
More info
M12
Vertical mover for roll cages, carts and automotive parts up to 1,500 kg (3,300 lb). Small footprint for tight aisles, elevators and event setups.
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M4
Compact tugger for wheeled carts and trolleys up to 3,000 kg (6,600 lb), with a 20% maximum slope. A practical first step away from manual pushing.
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M9
Versatile walk-behind tug for carts of every type, from production lines to waste bins. Tows up to 3,000 kg (6,600 lb).
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M5
Electric tug for heavier carts and goods up to 4,000 kg (8,800 lb), with a 20% maximum slope for ramps and uneven routes.
More info
M6.5
Quick-hitch tug for 6,000 kg (13,200 lb) with optional electric lift for two-wheel trailers and light towers. Pneumatic wheels for indoor and outdoor work.
More info
M10
Walk-behind mover for die carts, trailers and machine dollies up to 15,000 kg (33,100 lb). Pneumatic wheels and a 2.51 m (8.2 ft) turning diameter.
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M20
The most powerful Zallys tugger: 30,000 kg (66,100 lb) on wheels. Solid ballast for traction and emergency stop buttons front and rear.
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M16
A hydraulic arm lifts the drawbar of two-wheel carts and trailers, up to 1,800 kg (3,970 lb), then tows up to 6,000 kg (13,200 lb).
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M18
Heavy hydraulic-lift tug for large two-wheel trailers. Lifts 8,000 kg (17,600 lb) and tows 20,000 kg (44,100 lb) on level ground.
More info How it works
What a walk-behind electric tugger does
A walk-behind electric tugger hooks onto a wheeled load and moves it under battery power. The operator walks with the machine and steers with a tiller, so one person can move carts, trailers or rows of carts that would otherwise need several people or a forklift.
The Zallys Tow range runs from the M1 vertical pusher for roll cages to the M20, rated for 30,000 kg (66,100 lb). The M16 and M18 add a hydraulic arm that lifts the drawbar of two-wheel trailers before towing. Ratings refer to a flat surface and vary with floor, ballast and wheels.
Specifications
Zallys Tow technical data
Model
Family
Towing capacity
Load / lift capacity
Max. speed
Max. slope
M1
Tow
1,000 kg (2,200 lb)
–
4.0 km/h (2.5 mph)
15%
M12
Tow
1,500 kg (3,300 lb)
–
5.0 km/h (3.1 mph)
15%
M4
Tow
3,000 kg (6,600 lb)
–
4.5 km/h (2.8 mph)
20%
M9
Tow
3,000 kg (6,600 lb)
–
4.5 km/h (2.8 mph)
15%
M5
Tow
4,000 kg (8,800 lb)
–
5.5 km/h (3.4 mph)
20%
M6.5
Tow
6,000 kg (13,200 lb)
500 kg (1,100 lb) lift, optional
4.5 km/h (2.8 mph)
15%
M10
Tow
15,000 kg (33,100 lb)
–
5.0 km/h (3.1 mph)
15%
M20
Tow
30,000 kg (66,100 lb)
–
3.0 km/h (1.9 mph)
15%
M16
Tow
6,000 kg (13,200 lb)
1,800 kg (3,970 lb) lift
4.0 km/h (2.5 mph)
–
M18
Tow
20,000 kg (44,100 lb)
8,000 kg (17,600 lb) lift
3.0 km/h (1.9 mph)
–
Swipe sideways to see all columns.
Applications
Where Zallys tuggers work
Manufacturing and assembly
Tow carts, kits and die carts to production lines without manual pushing or a forklift.
Automotive
Move roll cages and parts carts between lines, storage and shipping in tight aisles.
Warehousing and retail
Push roll cages and light carts through aisles, doors and freight elevators.
Heavy industry
Lift and tow two-wheel trailers and machine dollies with the M16, M18 or M20.
Waste handling
Move waste bins around the plant with a walk-behind M9 tug.
Events and job sites
Position light towers and two-wheel trailers with the quick-hitch M6.5.
Gallery
Zallys Tow in the field
Zallys Tow: frequently asked questions
How much can a Zallys walk-behind tugger tow?
Towing capacity ranges from 1,000 kg (2,200 lb) with the M1 to 30,000 kg (66,100 lb) with the M20. Ratings refer to a flat surface. Real capacity depends on floor type, slope, ballast and the wheels on your cart, so Prella checks these before recommending a model.
What are the M16 and M18 used for?
They are built for two-wheel trailers and carts that must be lifted on one side before they can move. A hydraulic arm, run from the tillerhead, raises the drawbar: up to 1,800 kg (3,970 lb) on the M16 and 8,000 kg (17,600 lb) on the M18. Then the tug tows the load.
How long does a tugger battery last?
Zallys states about 8 working hours of continuous use for models such as the M6.5, M10, M18 and M20, on sealed, maintenance-free AGM batteries. The M1 and M16 use interchangeable packs, so a charged spare keeps the machine running across shifts. The external charger works on 110 V or 220 V.
Can a walk-behind tugger handle ramps?
Yes, within limits. Each Zallys data sheet lists a maximum slope: 15% for the M1, M9, M10 and M20, and 20% for the M4 and M5. Pneumatic wheels on models such as the M6.5 and M10 suit outdoor routes. Tell Prella about your ramps and floors and we will size the tugger.
Need to move heavy wheeled loads with one operator?
Send Prella the load weight, cart or trailer type, wheel type and route. We quote, deliver, start up and service Zallys tuggers across North America.