Italian industrial equipment, sold and supported from East Dundee, IL

Morello outdoor AGV, 46 t capacity, carrying molds on its lifting deck

Material Handling / Morello / AGV upgrade

Option for every Morello cart

Automated guided carts: upgrade your Morello cart to AGV

Automated material handling for heavy loads from 2 to 500 t. Any Morello category, from standard steering carts to OMNI, pallet jacks and rail-guided trolleys, can be built as a high-capacity automated guided cart. Same cart, same capacity, no operator on board.

Where the upgrade applies

Available on all four Morello categories

Start from the cart that fits your load and layout. The AGV package is added on top.

Morello battery-powered die cart carrying a large die

Standard steering carts

Morello OMNI 20-ton multidirectional die transporter

OMNI multidirectional carts

Morello heavy-duty electric pallet jack

Heavy-duty electric pallet jacks

Morello rail-guided transfer trolley

Rail-guided trolleys

Navigation technologies

How a Morello AGV finds its way

Morello proposes the technology, or a mix of technologies, that best fits each plant in terms of reliability and budget.

Natural navigation (SLAM)

Laser scanners map walls, racks and machines and the AGV locates itself on that map. No wires, tape or reflectors in the floor, so routes are quick and cheap to change. It is the system used on most recent Morello AGV projects.

Inductive guidance

The cart follows a wire embedded in the floor that carries an electric signal. Simple and robust on fixed, repetitive routes.

Inertial guidance

Gyroscopes and wheel encoders track the vehicle's movement, corrected by reference points set in the floor along the route.

Magnetic guidance

The vehicle follows magnetic tape or magnets on the floor. Routes are quick to install and easy to change.

Optical guidance

Cameras and optical sensors follow a line or markers on the floor, for clean indoor areas.

Laser guidance

A rotating laser scanner reads reflectors placed around the plant to calculate the vehicle's position with high precision at stations and docks.

DGPS guidance

Differential GPS for outdoor yards and long routes between buildings.

Morello ATEX trolley for hazardous areas

Why automate

Fewer handling errors, routes that change with the plant

✓ Automated driving removes manual driving errors
✓ Seven guidance technologies, alone or combined, chosen for your layout and budget
✓ Management software that interfaces with WMS, MES and automated warehouses
✓ Lithium batteries and brushless AC motors
✓ Indoor, outdoor and ATEX versions

Talk to an engineer

Tell us your load and your route

We size the cart and the AGV package together, then follow start-up and service from East Dundee, IL.

Request a quote

Tell us about your project

Share a few details and our team in East Dundee, IL will get back to you within one business day.

Thank you. We received your request and will get back to you shortly.

Morello · Official US distributor

Request a Morello quote

Die carts, transfer carts, pallet jacks and AGVs. Share your load and layout and we will size the right Morello solution.

Thank you. We received your request and will get back to you shortly.